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Handling Recalls and Field Safety Notices under MDR

Handling Recalls and Field Safety Notices under MDR: A Comprehensive Guide

The Medical Device Regulation (MDR) has introduced several changes to the way medical device manufacturers handle recalls and field safety notices. These changes aim to enhance patient safety and ensure that manufacturers take responsibility for their products.

What is a Recall?

A recall is an action taken by a manufacturer to remove or correct a product from the market due to a defect, malfunction, or failure to comply with regulatory requirements. In the context of MDR, recalls are mandatory and must be initiated by the manufacturer in response to a risk to patients or users.

Types of Recalls:

Field Corrective Action (FCA): This type of recall is initiated when a product has already been placed on the market and it requires corrective action to prevent harm.
Product Withdrawal: This is the removal of a product from the market due to defects, malfunctions, or failure to comply with regulatory requirements.

When to Initiate a Recall?

The manufacturer must initiate a recall if:

  • The device poses a risk to patients or users

  • There is a non-compliance with MDR requirements

  • A defect or malfunction has been identified


  • Procedure for Handling Recalls:

    Risk Management: Manufacturers must identify the root cause of the problem and assess the risk associated with it.
    Corrective Action Plan: A plan must be developed to address the issue, including the removal or correction of the product from the market.
    Communication: The manufacturer must inform relevant stakeholders, including customers, healthcare professionals, and regulatory authorities.

    Field Safety Notices:

    A Field Safety Notice (FSN) is a notice issued by a manufacturer to alert users about potential risks associated with a device. FSNs are typically used when a risk is identified but it does not meet the criteria for a recall. The purpose of an FSN is to provide information and recommendations to mitigate or eliminate the risk.

    Types of FSNs:

    Device Alert: This type of notice alerts users about potential risks associated with a device.
    Device Recall Notice: This type of notice informs users that a product has been recalled due to defects, malfunctions, or non-compliance.

    Procedure for Handling FSNs:

    Risk Assessment: Manufacturers must assess the risk associated with the issue and determine if an FSN is necessary.
    Notification: The manufacturer must notify relevant stakeholders about the potential risks.
    Corrective Action Plan: A plan must be developed to address the issue, including recommendations for users.

    Benefits of Handling Recalls and FSNs:

    Handling recalls and FSNs in a timely manner can bring numerous benefits to manufacturers, including:

  • Enhanced patient safety

  • Prevention of adverse events

  • Reduced risk of reputational damage

  • Improved compliance with regulatory requirements


  • Challenges Associated with Handling Recalls and FSNs:

    Manufacturers may face several challenges when handling recalls and FSNs, including:

  • Identifying the root cause of the issue

  • Developing a corrective action plan

  • Communicating effectively with stakeholders

  • Meeting regulatory requirements


  • Recall and FSN Management Tools:

    Several tools are available to help manufacturers manage recalls and FSNs, including:

  • Risk management software: This type of software helps manufacturers identify and assess risks associated with their products.

  • Corrective action planning software: This type of software assists manufacturers in developing corrective action plans for recalls and FSNs.


  • QA Section

    Q1: What is the difference between a recall and an FSN?

    A: A recall is initiated when a product poses a risk to patients or users, while an FSN is used to alert users about potential risks associated with a device. Recalls are typically used for products that have already been placed on the market and require corrective action.

    Q2: Who is responsible for initiating a recall?

    A: The manufacturer is responsible for initiating a recall if a product poses a risk to patients or users, or if there is non-compliance with MDR requirements.

    Q3: What information must be included in a recall notice?

    A: A recall notice must include the following information:

  • Reason for the recall

  • Description of the affected product

  • Instructions on how to identify and correct the issue

  • Contact details for further information


  • Q4: How long does a manufacturer have to initiate a recall after identifying a risk?

    A: The manufacturer has 30 days to initiate a recall after identifying a risk. However, this timeframe may vary depending on the severity of the risk.

    Q5: What are the consequences of failing to comply with MDR requirements for recalls and FSNs?

    A: Failure to comply with MDR requirements can result in penalties, fines, or even revocation of marketing authorization.

    Q6: Can a manufacturer use an FSN instead of a recall when a product poses a risk to patients or users?

    A: No, a manufacturer must initiate a recall if a product poses a risk to patients or users. An FSN is used for issues that do not meet the criteria for a recall.

    Q7: How can manufacturers ensure effective communication with stakeholders during a recall or FSN?

    A: Manufacturers can use various channels of communication, including email, phone calls, and social media, to inform stakeholders about potential risks associated with their products. They must also provide clear instructions on how to identify and correct the issue.

    Q8: What are some best practices for handling recalls and FSNs?

    A: Some best practices for handling recalls and FSNs include:

  • Identifying the root cause of the issue

  • Developing a corrective action plan

  • Communicating effectively with stakeholders

  • Meeting regulatory requirements


  • Q9: Can manufacturers use external experts to help manage recalls and FSNs?

    A: Yes, manufacturers can use external experts, such as consultants or lawyers, to help manage recalls and FSNs. However, they must ensure that these experts are familiar with MDR requirements.

    Q10: How can manufacturers measure the effectiveness of their recall and FSN management processes?

    A: Manufacturers can measure the effectiveness of their recall and FSN management processes by tracking metrics such as:

  • Time taken to initiate a recall or issue an FSN

  • Number of adverse events prevented

  • Compliance with regulatory requirements


  • By understanding the procedures for handling recalls and FSNs under MDR, manufacturers can take proactive steps to ensure patient safety and compliance with regulatory requirements.

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